TURF MANUFACTURING PROCESS



HOW IT'S DONE

STEPS OF PROCCESS


  1. Quality control yarn

  2. Yarn to reel rack

  3. Yarn to tuft machine: tubing

  4. Creating the carpet: tufting

  5. Creating the carpet

  6. Applying anchoring coating of latiex

  7. Fixing the coating

  8. Drainage system

  9. Quality control carpet

  10. Finished product on roll

  11. Roll to magazine or to site

 
DOMO®  Sports Grass guarantees the quality of every sports field.  Its well thought-out TQM system enables the whole creation, production and delivery process to be intensively monitored.    

Each raw material that enters the production unit is carefully submitted to a strict arrival inspection. The characteristics of the delivered products are compared to a specification that is set in co-operation with R&D.

Once the components have been approved, the tufting cell comes into play. This is where the person in charge, after he or she has adjusted the machine, carries out a check on the semi-finished product. The quality lab also performs an extra post-check.

The machine is also stopped at regular intervals during production, during which the operator completes further intermediary quality checks.

The semi-finished product is then sent on to the finishing line, where the tufted turf fibres are stuck on with a coating of latex. Optimal anchoring of the tufts is guaranteed thanks to permanent monitoring of the quantity of coating applied and constant supervision of the temperature.

A contact-free measurement system and the latest in rolling systems ensure that the rolls reach the store in mint condition. A sample is taken from each batch and sent to the internal professional quality lab, where the finished product undergoes final testing in line with the most stringent international testing criteria.

The complete creation, production and delivery process of each product from the entry of the raw materials to the final delivery of a beautiful sports field can be minutely followed up and checked in DOMO® Sports Grass’s facilities.